Sterilization And Depyrogenation Tunnel

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Business Type Manufacturer, Exporter
Grade Automatic
Application Pharmaceutical And Biotechnology Industries
Condition New
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Product Details

Material
Stainless Steel
Brand
Harikrushna Machines
Country of Origin
India
Model
HMPL-SDT-V
Depyrogenation Tunnels | Sterilization Tunnels Manufacturer and Exporter in India

Depyrogenation tunnels, also known as dry heat sterilization tunnels or hot air tunnels, are specialized equipment used in the pharmaceutical and biotechnology industries to remove pyrogens from vials, ampoules, and other containers used in the manufacturing of sterile products.

Sterilization and Depyrogenation Tunnel by Harikrushna Machines Pvt. Ltd. (HMPL Sterile)

Harikrushna Machines (HMPL Sterile) offers state-of-art Pharmaceutical Sterilization & Depyrogenation Tunnel for drying, sterilization & depyrogenation of glass containers such as ampoules, vials, injection and infusion bottles, cartridges or syringes.Key Features and Principles:

  1. High Temperature:
  2. Controlled Airflow:
  3. Conveyor System:
  4. Validation:
  5. Monitoring and Control:
  6. Materials Compatibility:
Tunnel for drying, sterilization and depyrogenation

Harikrushna Machines Pvt. Ltd. (HMPL Sterile) offers a diverse array of sterilization tunnels, delivering versatile solutions for the efficient and sustainable treatment of various glass container types. Utilizing dry heat sterilization enables you to attain consistent treatment quality while optimizing energy consumption. Whether you are packaging liquid pharmaceuticals into ampoules, vials, injection and infusion bottles, cartridges, or syringes, ensuring the dependable sterilization of containers plays a crucial role in enhancing product safety.

Vial Sterilization Tunnel:
  • A vial sterilization tunnel is a specialized piece of equipment used in pharmaceutical manufacturing.
  • It ensure the sterility of vials before they are filled with drugs or other sterile substances.
  • This tunnel employs a controlled environment, typically utilizing dry heat or other sterilization methods.
  • To eliminate or reduce microbial contaminants, ensuring the integrity and safety of the final pharmaceutical product.

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Key Features Construction

  • All Contact Parts of SS 316 L grade.
  • All Non-Contact parts of SS 304 grade.
  • Master Structure from SS 304 grade.
  • Integrated control panel.
  • Manual Shutter regulation between different zones with height adjustment as per vial size.
  • Precision Conveyor Belt movement.
  • Differential Pressure monitoring between washing and filling area.
  • In-feed out-feed chutes to facilitate integration of tunnel with washing & filling machine.
  • Integrated cooling zone air recirculation unit.
  • Velocity transmitters for dry, sterilizing & cooling zone.
  • NVPC port for particle count.

Key Features Operational

  • Three Level Password Protection. (Operator / Supervisor / Admin)
  • Validation Port to Manage with 12 Sensors.
  • 25 Recorder Recipes to Facilitate Repeat Productivity.
  • Settable Conveyor Speed with Password Protection.
  • Heating Cycle Based on 3 Log Endotoxin Reduction.
  • An Alarm Screen to Help Operator to Resolve The Issue at Earliest to Minimize The Production Downtime.
  • Night Cycle Mode for Non-Productive Hours.

Key Features System Controls

  • SCADA based automation & monitoring.
  • Precision heating controls (solid state).
  • Pressure monitoring through PLC.
  • Paperless data recorder.
  • Separate power supplies for blowers & heaters.
  • Closed loop differential pressure controls with variable speed drives.
  • Auto start up 40 minutes before production cycle.
  • 21 CFR Part 11 compliant data management.

Machine Brief

  • In-feed Chute
  • Drying Zone
  • Sterilizing Zone
  • Cooling Zone
  • Stabilizing Zone
  • Out-feed Chute

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